2023 New Era Tape Caster Line

2023 53" Custom ConvertingTape Castor Line

4 station knife over roll coating station

rewinder , calendar , unwind , acuweb

sheeter , casting tank

Below are some specs for the Tape Caster:

1. Primary Unwind Unit:
2. Holds two rolls of material
3. Automatic splicing with automatic edge guide
4. Duel directional unwind
5. Rolls 31”-53.5” width, 2000 lbs max weight
6. 30” max roll diameter
7. Tension 0.5 – 3 PLI
8. Core type: 3” & 6” ID Cardboard & Plastic
9. Line Speed: 1-20FPM, 25FPM Gear in speed
10. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. General purpose construction
11. Base Web Thickness Gage
12. Mahlo Beta gage
13. For 31 to 53.5” web width
14. 1 – 20FPM, 20FPM gear in speed
15. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. General purpose construction
16. Wet Web Thickness Gage
17. Mahlo laser thickness gage
18. For 31 to 53.5” web width
19. 1 – 20FPM, 20FPM gear in speed
20. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. General purpose construction
21. Class A Belt Oven
22. Processing Objective: Dry a solvent based ceramic coating applied to one side of a silicone coated carrier
23. Substate specifics:

                                                                              i.       Width: 51.5”

                                                                           ii.        Weight: 109 lbs/3,300 ft2

                                                                         iii.        Specific Heat 0.35 BTU/lb/°F

1. Designed Solvents: MEK, Cyclohexane, Mineral Spirits, MIBK, n-propyl alcohol, Cyclohexanone, Ethanol, IPA, Water. Solvent Rate: 84 lbs/hr
2. Belt – 2-ply PTFE Coated Fiberglass Fabric 56” wide, 0.019” Thick
3. Line Speed: 1-20FPM, 25FPM Gear in speed
4. Hot Air Dryer Design Specifications:

                                                                              i.       150’ long, 6 zones, top and bottom manually adjustable

                                                                           ii.        Duel perforated impingement horizontal air flow direction

                                                                         iii.        Duct Heaters: 480volt, 3phase, 60Hz, 519 Amp, balanced

                                                                         iv.        Motors: 480volt, 3phase, 60Hz, 145 Amp balanced

                                                                           v.        Class 1, Div 1, Class 10,000 Cleanroom oven interior

1. Each zone contains a 10,000 cfm circulating blower and a 72KW heater. Total system exhaust is 10,000 – 12,000 cfm
2. Calendaring Assembly
3. For 31 to 53.5” web width
4. 1 – 20FPM, 20FPM gear in speed
5. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. General purpose construction
6. Calendar Parameters:

                                                                              i.       Two Roll Nip, Steel/Steel, 20” diameter

                                                                           ii.        2000 PLI Max pressure

                                                                         iii.        Hot Water Supply: 195°F @ 110 gpm max, roll surface temperature 175°F

1. Secondary winders/unwinder and leader winder/unwinder
2. Rolls 31”-53.5” width, 1500 lbs max weight
3. 24” max roll diameter
4. Tension 0.5 – 3 PLI
5. Core type: 6” ID Cardboard & Plastic
6. Line Speed: 1-20FPM, 25FPM Gear in speed
7. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. Class 1, Div 1 construction
8. Fixed shaft, cantilevered construction
9. Dry Web Thickness Gage
10. Mahlo laser thickness gage with roller assembly
11. For 31 to 53.5” web width
12. 1 – 20FPM, 20FPM gear in speed
13. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. Class 1, Div 1 construction
14. Festoon Drying Oven
15. For 31 to 53.5” web width
16. 1 – 20FPM, 20FPM gear in speed
17. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. General purpose construction
18. Approximately 89’ of exposed web
19. Overall Length: 164”
20. 7500 cfm supply air with 72KW heater
21. Web Sheeter
22. For 31 to 53.5” web width
23. 1 – 20FPM, 20FPM gear in speed
24. Tension: 0.15 – 1.5 PLI
25. Utility requirements: 480V, 3phase, 60Hz power. 80psi, Clean dry air. General purpose construction

This machine is new on skids was never installed